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How salvage yards recycle old cars : NPR

The Owner Press by The Owner Press
September 4, 2025
in Business News
Reading Time: 33 mins read
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"Vanny," as this 2005 Chrysler Town and Country is affectionately known, has put in 20 years and 183,000 miles of service, and won the deep affection of two small children. It was a good run.

“Vanny,” as this 2005 Chrysler City and Nation is affectionately identified, has put in 20 years and 183,000 miles of service, and gained the deep affection of two young children. It was a superb run.

Camila Domonoske/NPR


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Camila Domonoske/NPR

The 2005 Chrysler City and Nation that is kind of completely parked in my driveway has seen higher days.

And I’d know — I keep in mind them. This van was purchased by my in-laws, again when my husband and I had been highschool sweethearts. After we left residence and drove throughout the nation at 18 years previous, I sat in its entrance seat and had a superb coming-of-age cry. Its ample again carried all our possessions on the lengthy haul throughout Interstate 10. A few years later, after our in-laws handed it all the way down to us for good, my carpenter husband used it to haul sheets of plywood round with the rear seats folded down. (“Higher than a pickup truck,” he’d crow with delight.) My children adore it. They named it Vanny, and declare it is secretly a Transformer that may flip right into a robotic and save the world.

However after 20 years and 183,000 miles, Vanny is not in its prime. We do not belief it for street journeys any extra. We put extra miles on the electrical cargo bike than the van final 12 months. We not too long ago opened Vanny’s trunk to find that wasps had been getting extra use out of it than we had been. And it isn’t beginning (once more). Confronted with the prospect of one other restore, we realized it is time for Vanny to go.

However go the place?

America’s vehicles are lasting longer and longer. On common, new vehicles have a lifespan of 17 years, new vans and SUVs final 20, and pickups final 25, in keeping with recent research on when vehicles are scrapped. That is considerably longer than autos lasted twenty years in the past.

How nonprofits get cash from your clunker

A number of elements — largely optimistic, however some not a lot — are pushing this development. On the nice aspect, trendy vehicles are higher constructed than they had been in many years previous. On the grimmer aspect, inflation keeps cars on the road longer, when drivers who may desire a brand new automobile maintain an previous one limping alongside as an alternative.

However ultimately, a automobile does attain the tip of its street. Restore prices go up, usefulness goes down. After some tipping level, a once-valuable possession begins to change into extra of a legal responsibility — each economically and environmentally. So long as it is being pushed, an previous automobile retains emitting air air pollution, usually far more than a more moderen automobile would. And as soon as it dies, that chunk of steel is filled with fluids and growing old plastics which might be ecological hazards if they are not disposed of correctly.

Like everybody else with an growing old automobile, my household faces a number of questions. First, is Vanny really on the finish of its life? And in that case, how will we do the correct factor each by our neighborhood — and the planet?

Is it helpful? 

To reply these questions, one in every of my first stops was at Keith’s Auto Store, a used automobile seller not removed from my residence in Virginia, to talk with its eponymous proprietor, Keith Knupp.

Twenty years is about the average lifespan for a modern minivan.

Twenty years is concerning the common lifespan for a contemporary minivan.

Camila Domonoske/NPR


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Camila Domonoske/NPR

I described Vanny in all its glory, then requested, tentatively: “Would you want to purchase my minivan?”

“I’d not like to purchase your minivan,” Knupp stated firmly.

I attempted to make the case that this wasn’t simply any previous van, this was Vanny. I could have waxed rhapsodic about the way it carried our hopes and desires to Arizona after we had been teenage lovers. “It was good then,” Knupp warned. “I hope you are not going to Arizona in that van once more.”

Promote it for scrap, he really helpful, and have achieved with it.

Carmax agreed, providing me the princely sum of $200 for our beloved beater.

However not everybody was prepared to put in writing Vanny off so rapidly. Ashley Gorden-Becker is the manager director of Way to Go, a nonprofit in my hometown that fixes up vehicles for individuals who cannot afford them.

It's not just buying a car — owning one is getting pricier, too

She wasn’t delay by the mileage or its present lack of ability to start out, and stated she’d love to try Vanny. “For a household that has no technique of transportation, a automobile that is 20 years previous — it does not matter, so long as it is secure and dependable,” she stated. These are two very vital caveats for Vanny, but it surely’s solely attainable one other household may squeeze extra miles out of it.

So is Vanny nonetheless helpful? Knupp shook his head and stated, “it does not have that a lot life left in it.” However Gordon-Becker emphasised that “not a lot” isn’t the identical as “none.”

The salvage car Silk Road

“Finish of life,” in any case, is a matter of perspective. An insurance coverage firm may contemplate a automobile totaled in a crash — even when it is nonetheless driveable. Automobiles which might be thought-about undriveable within the U.S. are fixed up and driven overseas.

There are numerous vehicles on the market like Vanny that value increasingly to maintain operating, however have not failed catastrophically. And other people do maintain them operating, particularly now that the typical new automobile is sort of $50,000, the typical used automobile is sort of $30,000, and beaters for a number of grand are more and more unattainable to seek out.

Jonathan Morrow walks through M&M Auto Parts, his family's salvage yard. It's part of a program called SHiFT that encourages car owners, both individuals and fleets, to donate aging vehicles to be responsibly recycled instead of selling them at auction, where they might wind up going back on roads either in the U.S. or overseas.

Jonathan Morrow walks by way of M&M Auto Elements, his household’s salvage yard. It is a part of a program referred to as SHiFT that encourages automobile house owners, each people and fleets, to donate growing old autos to be responsibly recycled as an alternative of promoting them at public sale, the place they may wind up going again on roads both within the U.S. or abroad.

Camila Domonoske/NPR


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Camila Domonoske/NPR

… or ought to it’s recycled? 

And “finish of life” may not be the correct phrase in any respect. When a automobile is completed for, there’s nonetheless yet one more journey forward — a visit right into a type of afterlife.

I like Clodagh Beresford Dunne’s poem “Ford Galaxy,” which describes a racing-green household automobile, full with the “ground-in chocolate, mud, crumbs” left from years of service: “it sits for scrap now / on the tow truck. / Majestic as a king … earlier than the ultimate journey.”

That last journey may wind by way of a spot like M&M Auto Elements, a salvage yard in Fredericksburg, Va, the place previous autos are damaged down into their elements to be recycled, re-sold, rebuilt — a type of reincarnation. The aim is to get high-polluting older autos off the street, whereas salvaging as a lot of their components for reuse as attainable, at an environmentally licensed salvage yard. Proceeds from the precious components within the automobile go to help coaching for salvage yard staff.

Jonathan Morrow is a third-generation automotive recycler. "I like finding what other people deem to be trash and creating treasure with it," he says.

Jonathan Morrow is a third-generation automotive recycler. “I like discovering what different individuals deem to be trash and creating treasure with it,” he says.
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Jonathan Morrow, a third-generation auto recycler, takes me on a tour. It is a scorching day for a stroll by way of a salvage yard, with smashed-up autos baking within the solar. Stacks of truck beds loom over us and lengthy rows of axles line the aspect of a squat constructing.

“We’re actually good at taking vehicles aside,” Morrow says with a smile.

Many of the autos we stroll previous have clearly been totaled in a crash. However Morrow’s salvage yard can be a part of a brand new nationwide program referred to as SHiFT, which inspires automobile house owners to donate their autos to be recycled.

Not like a automobile that is bought at public sale and heads to a scrapyard, a automobile donated by way of the SHiFT program can have its engine recycled — not reused. Taking an previous engine out of fee is a part of the environmental case for this system. “Sometimes 5 to 10 tons of carbon dioxide per 12 months are going to be saved by retiring that motor,” Morrow says.

Engines sit on long shelves at M&M Auto Parts. Johnathan Morrow estimates they have about 3,500 on shelves. Selling rebuilt engines is a major source of revenue for salvage yards, making up about 30% of revenue. But recyclers that work with the SHiFT program agree they won't sell those engines off for further use, but recycle them for scrap metal instead, guaranteeing they don't add further pollution to the atmosphere.

Engines sit on lengthy cabinets at M&M Auto Elements. Johnathan Morrow estimates they’ve about 3,500 on cabinets. Promoting rebuilt engines is a significant income for salvage yards, making up about 30% of income. However recyclers that work with the SHiFT program agree they will not promote these engines off for additional use, however recycle them for scrap steel as an alternative, guaranteeing they do not add additional air pollution to the ambiance.
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Morrow makes the case that Vanny is a primary candidate for SHiFT: “I feel your minivan nonetheless has components that anyone may use.”

This is how these components would get damaged down. When a automobile arrives on the yard, its fluids are drained and saved for reuse. Gasoline that is gone dangerous is a loss, Morrow says, and must go to an organization for disposal — however every thing else will get a second life. Gasoline that is nonetheless good goes again in M&M’s personal autos. Oil will get saved for the winter, then burned to warmth the buildings. Antifreeze is cleaned and resold. Washer fluid is given away to some clients or bought for a lowered charge. Freon is bought for reuse.

Subsequent comes “demanufacturing.” Utilizing a whole lot of the identical tools that you just’d discover in a storage that fixes vehicles, the crew right here takes them aside as an alternative.

“I like discovering what different individuals deem to be trash and creating treasure with it,” Morrow says. It is nearly like mining. Every time he sees one thing helpful, he thinks: “I used to be proper. That could be a good half. And we will put this to the best, finest use it may be — and it is in one other automobile.”

James Catlett does paintless dent repair on the hood of a Mini Cooper at M&M Auto Parts. Many parts of salvaged vehicles aren't in perfect condition, but can be repaired — or even remanufactured — until they are good enough to be sold as a replacement part.

James Catlett does paintless dent restore on the hood of a Mini Cooper at M&M Auto Elements. Many components of salvaged autos aren’t in good situation, however will be repaired — and even remanufactured — till they’re ok to be bought as a substitute half.

Camila Domonoske/NPR


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Camila Domonoske/NPR

Even components that are not at present helpful can usually be rebuilt or remanufactured. Inside M&M’s warehouse, lengthy rows of cabinets are stuffed with 1000’s of engines, transmissions and physique panels. Pallets of wheels and catalytic converters and different worthwhile components are able to ship out to specialised remanufacturers. Elements that may’t be rebuilt are sorted out for scrap steel, piled up in massive containers proper exterior these warehouses.

And the automobile, now stripped of a lot of its components, is not achieved but. Morrow factors out one in every of these “depolluted” autos to me. “All of the fluids had been drained. The tires are off the automobile, the engine and transmission have been eliminated,” he says. “What now we have left remains to be very a lot sellable components.”

As a substitute of eradicating each half from the automobile, they stock what’s nonetheless good and plop the automobile down of their yard. Its components are listed as obtainable on the market. After which when somebody, anyplace within the nation, all of a sudden wants that particular half, it is prepared and ready.

A crushing realization

However it’s not ready perpetually. Finally, the automobile is picked over. It is time for it to fulfill the crusher.

A car is loaded into the crusher at M&M Auto Parts, on top of an already-crushed black Nissan Rogue. After the crusher, these compacted vehicles will be sent to an industrial shredder, which will break them down even further and allow more metal to be recovered.

A automobile is loaded into the crusher at M&M Auto Elements, on prime of an already-crushed black Nissan Rogue. After the crusher, these compacted autos will probably be despatched to an industrial shredder, which can break them down even additional and permit extra steel to be recovered.

Camila Domonoske/NPR


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Camila Domonoske/NPR

Morrow walks me over to the rusty blue-and-yellow behemoth, which squishes vehicles as flat as pancakes. The place the hydraulic arms stand up on both aspect of the crushing floor, it type of seems to be prefer it has horns. Because it opens up, it resembles nothing a lot as an enormous mouth.

We watch as a black Nissan Rogue is loaded in and the unrelenting jaws clamp down. Its home windows come out in a satisfying spray of damaged glass.

Morrow tells me, with a tinge of remorse, that aftermarket glass is so low-cost that many of the glass on a automobile simply will get pulverized, as an alternative of being taken off for a second life. Plastic bumpers, too, are a problem; he’d prefer to work by way of learn how to get better extra of these supplies.

The crusher’s higher jaw rises up and lowers down once more, urgent the Rogue flatter and flatter. A pile of seats stripped from one other automobile get heaped up on prime, after which one other automobile. All of it turns into a really crunchy sandwich, because the cushions disappear between the layers of smashed steel. This sandwich will later head to a shredder, to interrupt it down additional. Then the steel will probably be filtered from the fluff and plastic, to be melted down and reused.

It is enjoyable to observe the machine work; it is scratching some primordial itch to see destruction.

Morrow raises his voice over the roar of the crusher because it squishes the SUV even flatter. “After we do that, it is preserving all of these items out of the landfill, proper?” he says. “As a result of that is the tip aim.”

'The Best Thing You Can Do Is Not Buy More Stuff,' Says 'Secondhand' Expert

That, and getting cash, after all — however Morrow notes that for auto recyclers, the 2 objectives align. The extra they’ll save from the landfill, the more cash they make, too.

And whereas these steel maws appear to be the very finish of a automobile’s life, they are not, actually. Bits of this black Nissan Rogue will reside on, filed away in that warehouse or shipped off to a physique store to maintain one other Rogue rolling. Even its mangled shreds will probably be reconstituted: as rebar, a toaster, possibly one other automobile.

It is not as tragic an finish as I as soon as would have thought. And whereas my van’s destiny stays undecided, it strikes me, as I watch the Nissan Rogue merge into the mass of steel, that maybe Vanny actually may be a Transformer.

Sometime, it’d flip into one thing else.



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